Fabric consumption for sewing canvas mittens. How to sew work gloves yourself

Sometimes there is a need for work gloves, but for some reason you can’t run to the store. Then you can make them yourself from old unwanted jeans.

To work you will need:

  • Thick fabric (denim, canvas);
  • threads (preferably harsh);
  • needle;
  • chalk or soap;
  • scissors;

A sewing machine will be very useful.

The product consists of three parts. It is necessary to make patterns of all parts. First, you need to draw the upper part of the mitten on a piece of paper. To do this, draw a rectangle, its upper corners are rounded. If you put your hand on this drawing, the palm fits well and there is still enough free space.

Using the same principle, two more parts of the inner side are cut out.

Now you need to make the fabric parts. Paper patterns are applied to the fabric and traced. For this, colored chalk or soap with a pointed end is most often used.

When the paper pattern has been traced, it is removed and an allowance of another centimeter and a half is drawn around what was drawn on the fabric. This is necessary so that the size of the finished part does not decrease when everything is sewn together. They are called “seam allowance”.

The same is done with the other two parts. To make cutting more convenient and the fabric does not move, you can fasten both layers with pins or sew several stitches with a basting seam.

All pattern elements are cut out. The resulting parts should be symmetrical for the left and right hands.

If you are a beginner, you first need to baste with a needle and thread, and then stitch. Experienced seamstresses can sew without preliminary basting.

Begin sweeping from the thumb. This will be the inside of the glove. Sweep the front part to the front part.

Slowly sew through the sour cream on a typewriter. If you don't have a machine, you can stitch it all by hand. This is where the backstitch needle fits. It's quite strong.

If the fabric frays, it will be very good to overcast the edge with an overcast stitch. Along the entire length. This will make the gloves last longer.

Then they adjust the outer part to the inner one and trim it if the edges do not meet somewhere.

Once everything is topstitched or hand sewn, you need to overcast the new edges.

All you have to do is turn the glove inside out and that’s it. The result is a finished product.

Note that in this particular case, the fabric on the wrist of the mitten did not have to be hemmed due to the patterns being made from an already hemmed piece of fabric. Otherwise, you need to sew this part as well.

This is what the finished product looks like.

Work clothes employees has long been part of the company’s image and an indicator of the organization’s respectability, contributing to its recognition. However, until recently, the market for the production of corporate and workwear was represented only by the white coats of medical workers and the overalls of construction workers. As market needs grew, manufacturers began to offer completely different clothing. And today it has become not only practical, but also convenient and modern. And, given that the demand for such clothing is growing by an average of 20% per year, business for the production of corporate and workwear is quite attractive and profitable.

Today, within the framework of the business for the production of work clothes, it is possible to accept orders and sew clothes for medical workers, food industry workers, restaurant, hotel and other personnel, as well as for blue-collar professions: car service workers, repair, construction professions, road and other services .

Organizing such a business requires taking into account all the nuances and features inherent in this area. First of all, clothes must be of good quality, comfortable, practical and modern, and also take into account all the wishes and requirements of the customer. Only in this case is it possible to gain a sales position and receive a large number of orders.

Sewing work clothing is distinguished by the need for protection from pollution, climatic conditions, and mechanical damage. It can also be waterproof, insulated, alarm, etc. The main characteristics of such clothing depend primarily on the specialty for which it is intended.

As for tailoring corporate clothing, it does not have any special difficulties, and is based, as a rule, on fairly simple models of skirts, trousers, vests, jackets or just T-shirts.

To start a business, you should start with sewing simple models, for example, T-shirts, mittens, work coats, aprons and gradually expand the existing range. To organize a business for sewing work clothes, you can open your own workshop or use home work. The second option is more convenient and simpler and boils down to finding seamstresses who have sewing machines at home and a desire to work at home. Finding such workers will not be difficult.

For sewing, seamstresses must be provided with the necessary materials: fabrics, threads, locks, buttons and other accessories, which can be purchased in bulk from suppliers.

The cost of finished clothing depends on the complexity of the work and the materials used. For example, the average cost of some types of work clothing is as follows:

Insulated suit - from 900 to 1.3 thousand rubles.
Cotton T-shirt – from 80 to 100 rubles.
Insulated vest - from 200 to 600 rubles.
Tarpaulin apron – from 120 to 140 rubles. etc.

The most important step in starting a workwear business is organization of sales of finished products. For a successful business, it is necessary to offer services for sewing work clothes to factories, large construction organizations, supermarkets and other enterprises and organizations. Concluding an agreement with a large company will ensure good advertising and the availability of regular orders in the future. Because due to wear and tear or the hiring of new employees, clothing will need regular updating. Another option for selling finished products is the wholesale sale of work clothes. At the moment, there are a considerable number of organizations ready to purchase such products in bulk.

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Tarpaulin is a dense canvas used in many areas of human activity. Tarpaulin has been used for several centuries; previously it was an irreplaceable material, but today there are more advanced analogues. However, for some purposes, tarpaulin is better suited than other materials, and today it is made with increased fire resistance, water-repellent properties and immunity to rotting. The production of tarpaulins can become a promising direction for their own business for an entrepreneur who wants to open his own production. There is constant demand on the market for such a product, so if work is properly organized, there should be no problems with clients. Tarpaulin is used mainly for making shelters (awnings, tents), but it is often used as a basis for the production of clothing, primarily those that should not get wet and be very dense; that is, special clothing. There are other areas of application, so your own production of tarpaulins can be combined with the production of finished products, and not just the material itself.

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Today there are a relatively large number of companies that produce tarpaulins, and the market therefore does not experience an acute shortage of this product. In this regard, opening your own enterprise involves some risks, because the level of competition can be very high. An entrepreneur must first study the current situation, understand the existing opportunities, threats and determine his development strategy; in other words, it is advisable to draw up a SWOT analysis at the very beginning. If there are already factories producing tarpaulins nearby, then it is almost certainly not worth starting your own similar business - a factory that has been operating for a long time has many advantages, and a beginner will not be able to save even on transportation costs within his region. But you also need to check the quality of competitors’ products, because entrepreneurs do not always strive to offer the consumer a good, but therefore expensive product. Tarpaulin may have increased resistance to external influences, while not every production produces such a product; However, in this case it is more logical to talk about the production of canvas, but not tarpaulin as such.

The location of the nearest suppliers of raw materials is also important, and tarpaulins can be made from different materials. Today, synthetic raw materials and flax are most often used, but hemp has the best qualities. It is almost never produced in Russia, because it can be obtained from hemp, which cannot be cultivated due to the fact that such a plant contains substances classified as narcotic by the legislation of this country. On the other hand, programs are currently being launched to restore this important agricultural crop, so there is a chance that hemp will soon appear on the market. Tarpaulins are also made from jute and cotton. In this regard, the manufacturer has several options for providing his production with raw materials, the main thing is to choose the most suitable one. Technologists will help you understand the intricacies of working with this or that material, which in any case will be required for future work.

To start your work, you need to register as a business entity. When opening factories, it is usually advisable to register a legal entity, and a limited liability company is best suited to start with, because then a simplified taxation system will be available, and this is a transfer to the state of only 6% of income or 15% of operating profit. To work, you also need to choose the right OKVED codes, and here the entrepreneur chooses the ones that suit him from a large group (OKPD 2) 13 Textiles and textile products. The fact is that the production can produce not only tarpaulin, but also canvas and even burlap, and not only the material, but also finished products from it. Depending on this, suitable definitions are selected.

Next, you need to decide on a place to locate your own production. The work will require a fairly large area with access roads and the necessary communications. To save your own money, you can consider offers to sell land outside of large cities, and you can be located outside of populated areas in general, the main condition is the proximity of a large city, where you can find large distributors or dealers. It is best to look for a fairly large plot with several buildings, because for your own production you will need to maintain a production workshop, administrative building and warehouses. It is best to initially look for factories for sale, because they initially have everything necessary for further work, and if production is necessary, they can be converted to their own needs.

Purchasing land with buildings will probably cost several million rubles, but a lease agreement can lead to very large monthly expenses, which will significantly affect the development opportunities of the enterprise, if not make such an undertaking completely impractical. You can also contact government agencies, where they can sometimes issue land for long-term lease on fairly favorable terms.

It is also necessary to take into account the nearest transport interchange and transportation possibilities, and therefore already at this stage it is necessary to determine exactly whether a transport department will be organized at the enterprise and whether the products will be transported to the consumer or whether the buyer will pick it up independently. It is necessary to have sufficient funds to improve your territory, repair buildings and other similar works, without which the normal functioning of production is impossible.

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In this regard, we can say that opening your own production will require very large investments, but the amount may vary, because everything depends on the expected volume of production, the product range and many other parameters. If an entrepreneur does not have sufficient funds, he can turn to investors, including business angels, or get a loan for his own business. In any case, you will need a well-drafted and fully written business plan.

The production of tarpaulin can be carried out using different technologies, therefore the equipment for the production of this material may vary slightly. The cost of machines also differs depending on the manufacturer, the cheapest are units from China, equipment made in Europe costs an order of magnitude more. You also need to immediately find out what raw materials the equipment can work with; the most frequent offers come for machines that use jute and cotton fiber. Production will require not only machines for producing the fiber itself, but also special machines that apply a special layer to the resulting canvas, so that the necessary properties can be obtained, such as resistance to rotting and fire. The main machine for making tarpaulin is the loom, the cost of which varies greatly depending on the output. The tarpaulin production line also includes winding, warping, sizing, rejecting, spreading machines, cooking kettles, measuring and checking and sorting machines, weaving beam and consumables. Weaving looms are used most often; usually 10-20 such machines are purchased for continuous operation. The total cost of the equipment is at least one million rubles, but can be increased to 10 million. In addition, conveyor belts are installed and vehicles are purchased. Forklifts will be indispensable for working in a warehouse, and a fleet of trucks may be needed to transport products to the consumer, or to deliver purchased raw materials.

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We also need to think about additional equipment that will allow us to produce finished products intended for sale to the end consumer. Two main directions are the production of canopies and awnings and the production of workwear. If an entrepreneur decides to engage in these areas, then he may think about opening his own representative store, where retail sales of goods will take place. To do this, you can buy or rent a small store in a walk-through location in a big city, and the manufacturer has the undoubted advantage of offering significantly lower prices - from the manufacturer. Therefore, this direction can become an additional source of income. However, this is relevant if a relatively small production is established, when there is no large amount of stocks of finished products, which take the form of financial assets withdrawn from circulation.

In addition, you will have to engage in a full-fledged advertising campaign to attract customers to your store, which requires additional investment. Therefore, entrepreneurs often choose the simplest and least risky path - producing only tarpaulin (which acts as a material) and then selling it to other industries. When producing large volumes of clothing or awnings, it is better to contact wholesalers. Ultimately, it is possible to combine all these possibilities, but then the work will require an appropriate budget.

You need to look for intermediaries not only in your region, but also in other parts of the country, it is especially good if you can offer a product at a lower price or of excellent quality, that is, have an important competitive advantage. Tarpaulin is supplied in rolls of various lengths, while the material itself can also be different; the characteristics of the tarpaulin are determined by its density. The densest is insulated tarpaulin, which is obtained by applying several layers of cotton and linen. It is not always possible to find all tarpaulin options on the market, therefore, after studying the market, you can choose the most promising direction for yourself.

The enterprise must also have several special departments that deal with various areas of activity. An entrepreneur can even open a laboratory department in which new compositions will be selected and the quality of the resulting products will be determined. The introduction of innovations can significantly reduce costs or simply significantly improve the characteristics of a product, which will lead to the appearance on the market of a product that has no analogues. However, in most cases, businessmen work with already proven technology. You also need to think about organizing a purchasing and sales department; it may be advisable to open a logistics and marketing department. The latter should be given special attention, because an entrepreneur must not only be open to cooperation, but also independently look for partners. This may require the involvement of sales and negotiation specialists, that is, people who know how to sell will be needed. A lot of people are involved in production, this includes operators, technologists, and supervisors. We need specialists for administrative positions, but all business processes that are not related to making a profit for the organization need to be outsourced. This includes ensuring security at the enterprise, although many organizations prefer to create their own security service. A private security organization will provide an alarm system at the enterprise, as well as assign people to be on constant duty at the site. As a result, the entrepreneur receives constant maintenance of his complex, and in the event of an unexpected or out-of-the-ordinary situation, the problem will be solved as soon as possible.

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Offering favorable terms to the buyer means ensuring yourself a stable level of sales. When working only with wholesalers and distributors, only personal contact with them, discussion of conditions and finding opportunities for mutually beneficial cooperation will help. However, you can create your own website, which will contain information about the products and the conditions offered. The site will become a powerful information and advertising platform on which you can immediately post a commercial offer indicating all prices. If an enterprise also produces products aimed at the end consumer, then its own Internet portal will actually become mandatory; today the overwhelming number of buyers are looking for information through the Internet, and only constant development is expected in this direction. To order the creation of a website, it is enough to contact a specialized company that will also offer its promotion. The result is that the customer’s website ranks high in search engines for key queries - an effective scheme, although quite expensive. Depending on the level of competition and the market situation, creating and promoting a website can cost several tens of thousands of rubles. You can find buyers through the Internet by posting information about yourself on thematic portals, and recently, contacting companies that provide lead management, that is, bring customers who are ready to buy, has become increasingly popular.

Manufacturing tarpaulins is a business designed for the long term, as in any industry, you should not expect a quick payback. The price of the final product also strongly depends on the prices of raw materials, and flax is grown in insufficient quantities in Russia, and jute and cotton generally have to be imported mainly from distant countries. If we hope for a bright future, then in a few years flax cultivation will be restored, and then, perhaps, hemp production will begin; Thus, the price of raw materials will drop significantly. However, you should not count on this, given the country in which you have to live and work. The demand for such products will probably remain for a very long time; canvas and tarpaulin have been used for more than one century, and so far humanity has not been able to find more profitable analogues. In this regard, the production of tarpaulins can be considered as a direction for its activities.

Matthias Laudanum
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The profitability of wooden tableware production is approximately 200 percent. The amount of earnings depends on the productive capabilities of the master and the availability of sales channels for the products.

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The profitability of the production of cotton gloves is at the level of 20 - 30%. The costs incurred for the purchase of equipment for the production of gloves are recouped within 2 years of the enterprise’s operation. A big plus is that organizing production does not require hiring a large number of workers. The main part of the work in the production of cotton gloves is done by automatic machines...

The raw material for the production of gloves is cotton yarn. In knitting production, the most popular is blended yarn, which is obtained by adding wool, viscose, acrylic, and so on to cotton. Yarn is supplied to Russia from Pakistan, Turkey, China, India and Uzbekistan. The average cost of blended yarn is about 90 rubles/kg. When purchasing yarn, it is recommended to pay attention to the presence of a certificate indicating the country of origin. The quality of the yarn depends on where the cotton is produced. Thus, Chinese yarn will be inferior in quality to Indian yarn, because the climatic conditions of India are more suitable for growing high-grade cotton.

To organize production, you will need a heated room with an area of ​​at least 80 m2 with an electricity supply of 380 W. The fact is that in the process of producing gloves, at least 10 machines are involved, which require areas of appropriate size. Renting such premises costs 20 - 30 thousand rubles per month.

Technology for the production of cotton gloves

The technology for producing cotton gloves is extremely simple and consists of such steps as knitting the glove blank, overcasting the edge of the glove cuff, applying PVC coating to the palm of the glove and packaging the finished product.

What equipment to choose for the production of cotton gloves

The minimum set of equipment for the production of cotton gloves includes: a glove knitting machine, a glove overlock machine, a machine for applying PVC coatings to gloves and a product packaging machine. The price of a new glove machine is on average 85 thousand rubles. The glove machine is used for direct knitting of the glove blank. An overlock machine with a capacity of up to 190 pairs per hour can be purchased for 32 thousand rubles. An overlocker is designed for overcasting the edge of a glove cuff. The most expensive unit of the line is considered to be a machine for applying PVC coatings to gloves. Its price on the market is at least 490 thousand rubles. A product packer can be found for 18 thousand rubles.

How much money is needed to start this business?

Thus, to purchase a line that produces up to 1000 pairs of gloves per day (24 thousand/month) you need to spend at least $30 thousand. This volume of production can be handled by 8 glove machines of the 7th viscosity class, one overlocker, one PVC coating machine and one packer. You will also need to create a 2-month supply of raw materials for production, which will cost another $7 thousand. The total capital costs for starting a business for the production of cotton gloves range from $50 thousand.

To maintain a small production of 10 automatic machines, only 4 people will be required: 2 seamstresses, 1 operator and 1 packer. So, one seamstress services 8 knitting machines (one seamstress can service up to 30 machines), the second seamstress works on an overlocker, that is, she is engaged in overcasting the glove cuff. The operator works on a machine for applying PVC coatings, and the packer works on a machine for packaging finished cotton gloves. In addition to production staff, the company will need an accountant, a customer service manager and a driver.

To increase labor motivation, wages for production personnel should be set at piece rate and bonuses. The wage fund for a mini-production, consisting of 7-8 people, is about 150 thousand rubles per month.

The cost of production of one pair is on average 6 rubles. The cost includes the cost of raw materials and electricity. The wholesale selling price ranges from 11 to 14 rubles. At retail, gloves are sold at a price of 16-18 rubles per pair.

The market situation suggests that the demand for gloves remains stable, and there are even upward trends. The main need for them is in construction organizations, individuals for work in the garden, industrial enterprises for equipping workers, etc. Sales of gloves can be established through the following sales channels:

  • Sales of gloves through retail outlets, construction and gardening stores, hypermarkets;
  • Sales to small and large wholesale companies engaged in the wholesale supply of gloves to enterprises;
  • Sales directly to industrial enterprises under supply contracts;
  • Cooperation with municipalities, housing and communal services and utilities.

Which taxation system to choose for business in the production of cotton gloves

The most acceptable organizational form of an enterprise for the production of cotton gloves for small volumes is individual entrepreneurship. The most favorable taxation system is the simplified taxation system, 6% of revenue or 15% of profit. If you plan to work with industrial enterprises and large wholesale companies, then it is necessary to apply a general taxation system that allows you to work with VAT.

Production process video:

Step-by-step plan for opening the production of cotton gloves

  1. Analysis of the sales market and study of competitors' products.
  2. Registering a business with the tax office, obtaining permits.
  3. Rent of premises, arrangement according to requirements.
  4. Purchase of equipment.
  5. Equipment installation.
  6. Hiring staff.
  7. Searching for companies, stores for sales, opening retail outlets.
  8. Conducting an advertising campaign, distributing business cards to interested parties.
  9. Start of production.

How much can you earn in production?

About 33 thousand products can be produced on one machine for the production of cotton gloves. And this is with 22 working days per month. The cost of one pair is about 5 rubles. at a wholesale price of 10 rubles. Net profit per month is about 80 thousand rubles. You can increase the profitability of your business by launching a continuous production cycle or installing several knitting machines. Business profitability is about 30%. Return on investment from 2 years.

Which OKVED code to indicate when registering a business?

  • 24.23 - production of clothing accessories, including fabric gloves.
  • 24.13 - production of knitted gloves.

What documents are needed to open

To legalize a business, registration of an individual entrepreneur or LLC is required. The choice of legal form depends on the scale of production. For a beginning entrepreneur, it is advisable to open an individual entrepreneur at the start by submitting a photocopy of your passport, an application and a receipt for payment of state duty to the tax office. Opening an individual entrepreneur entails less reporting. And running a business is much easier.

Do I need a business permit?

This type of business does not require licensing. After promoting the activity, you can issue quality certificates and a brand. But this individual preference is not mandatory.

Sewing mittens, especially large batches, must be entrusted to professionals. The Glove Factory specializes in the production of work gloves and mittens.

Features of sewing work gloves

    The glove template consists of three parts (we are talking about single-layer PPE): the back side is one-piece, and the inner side is sewn together in two parts. The template parts are laid out on the material that will be used to make work gloves. The pattern is outlined with chalk. Cut out all parts of the template taking into account seam allowances. Double-layer mittens consist of 6 parts. The inner mitten will be slightly smaller than the outer one. This way you can avoid tight tissue and discomfort during use.

    The parts of the right glove are sewn together. Parts of the left mitten are also stitched from edge to edge.

    The lower edges of personal protective equipment must be processed using a sewing overlocker.

    Each pair of mittens is checked for defects.

    Work gloves are packed in bags containing 200 pairs.

Sewing canvas, cloth and cotton mittens, or the benefits of cooperation with the Glove Factory company

    Own production is an opportunity to control the quality of produced PPE.

    The purchase of tarpaulin, calico, cloth and cotton fabric takes place only from reliable suppliers.

    Mittens are sold at affordable prices. The cost of the finished product consists of the costs of material (fabric, thread), electricity (lighting, operation of sewing machines and overlockers), components (needles, bobbins, etc.) and payments to factory employees for sewing work gloves.

    Selling personal protective equipment without intermediaries (directly) is not only a good system of discounts, but also favorable delivery conditions. In particular, an application for 50,000 rubles guarantees free delivery of the order in the Chelyabinsk, Kurgan and Sverdlovsk regions.

    Thanks to a large selection of personal protective equipment, business partners order those models of work gloves that will cope with the assigned tasks “excellently”.

    Sewing mittens carried out in large batches.

    The entire range of personal protective equipment for hands is shown in a virtual showcase on the website.

Variety of model range

The Glove Factory produces more than 10 types of work gloves. The products are made from quality materials. Cotton mittens (including those with calico, cloth and canvas palms, as well as those insulated with batting), canvas PPE and cloth mittens help keep your hands healthy. All of them protect your palms from cuts, abrasions, scrapes, calluses and dirt.

Delivery of mittens - in Chelyabinsk

Need to order urgently sewing work gloves? The Glove Factory will help solve this problem. Apply for sewing canvas mittens, cotton and cloth by phone or place an order by sending an email.

In a short time, professional seamstresses will produce high-quality mittens, providing your enterprise with the necessary number of work mittens. We sell PPE in bags of 100, 200 and 400 pairs, depending on the name. The cost of mittens is affected by the order volume. The larger the application, the lower the price.

We send mittens throughout Chelyabinsk.